Large structural applications to benefit from innovation in pellet printing

Geleen, The Netherlands & Youngstown (Ohio), USA, 19 March 2020 - Royal DSM, a global science-based company in Nutrition, Health and Sustainable Living, is expanding its additive manufacturing innovations in fused granulate fabrication (FGF). The company is partnering with Juggerbot 3D, an additive manufacturing machine builder who recently developed a printer equipped with extrusion technology, to explore the untapped potential of FGF printing. Together, the two companies will develop high-performance pellet printers and materials for industrial additive manufacturing.

As 3D printing continues to trend towards industrial manufacturing, a growing number of manufacturers are looking for 3D printing technologies and materials capable of meeting the strength, stiffness, and heat resistance required to create large structural applications. With filler ratios of up to 50%, pellet materials can meet performance requirements while not being bound by the constraints of some other 3D printing technologies.

DSM and JuggerBot 3D are exploring the untapped potential of FGF printing to develop solutions that meet a growing need among manufacturers. JuggerBot 3D’s newest printer is designed specifically to process performance materials, like DSM’s glass-reinforced Arnite® AM8527 (G). The company also leveraged DSM’s expertise during the development of its new P3-44 printer. The P3-44 has a build volume of three feet deep, four feet wide, and four feet tall, and is capable of producing parts up to 200 times faster than other machines.

DSM is one of the first partners to purchase JuggerBot 3D’s P3-44 printer. Set to further scale up additive manufacturing to industrial workflows, DSM will continue to add more pellet products to its growing portfolio of 3D printing solutions.

‘Removing barriers to adoption of 3D printing’

After collaborating on a fused filament fabrication (FFF) 3D printer, the two companies are now working together to leverage cutting-edge technology, top-tier materials, and the sharpest minds in the 3D printing industry in order to revolutionize FGF additive manufacturing. Using the P3-44 and DSM material formulations, the two have established a development program for companies interested in FGF printing.

Hugo da Silva, VP Additive Manufacturing: “The need for pellet materials and printers that are able to produce large-scale applications is evident. Working side by side with innovative printer manufacturers like JuggerBot 3D allows us to create material solutions while ensuring manufacturers have access to reliable machines. Materials or printers alone are not sufficient for OEMs to adopt the technology. That is why a smoothly running ecosystem is so critical for additive manufacturing to be accepted on the production floor.” 

Dan Fernback, Co-Founder at JuggerBot 3D: “We’re addressing the largest barriers to the adoption of 3D printing with fused granulate fabrication. The P3-44 is truly a reliable, industrial-grade machine that allows users to tap into a plethora of production materials and scale their additive manufacturing efforts. We’re thrilled to further align our process expertise with DSM’s material expertise and serve as the go-to team for companies looking to take 3D printing to the next level.”

DSM – Bright Science. Brighter Living.™

Royal DSM is a global purpose-led, science-based company in Nutrition, Health and Sustainable Living. DSM’s purpose is to create brighter lives for all. DSM addresses with its products and solutions some of the world’s biggest challenges whilst creating simultaneously economic-, environmental- and societal value for all its stakeholders; customers, employees, shareholders, and society-at-large. DSM delivers innovative solutions for human nutrition, animal nutrition, personal care and aroma, medical devices, green products and applications, and new mobility and connectivity. DSM and its associated companies deliver annual net sales of about €10 billion with approximately 23,000 employees. The company was founded in 1902 and is listed on Euronext Amsterdam. More information can be found at www.dsm.com.

About JuggerBot 3D

JuggerBot 3D is an additive manufacturing machine builder whose mission is to design and build the finest 3D printing solutions in the world, while delivering technology that meets our customers’ criteria for performance, reliability and value. Through this we help to ensure the on-going innovation and prosperity of manufacturing around the world. More information can be found at https://juggerbot3d.com/.

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